Data Center Chiller & Cooling Infrastructure Services | CXP Solutions
Large-Scale Cooling Specialist

Data Center Chiller & Cooling Infrastructure Services

Professional cleaning, flushing, and passivation for large-scale data center cooling systems. Chillers, cooling towers, chilled water distribution piping, CRAH/CRAC units, and facility-wide cooling loops. ASTM A967/A380 compliant commissioning for hyperscale facilities.

❄️ Chiller Systems 🏗️ Cooling Towers 🔧 Distribution Piping 💨 CRAH/CRAC Units ASTM Compliant
10+
Years Experience
0
Safety Incidents
24hr
Mobilization
All Services
🎯 Large-Scale Systems Focus
  • Centrifugal & screw chillers up to 2,000+ tons
  • Cooling tower basins and fill media cleaning
  • Chilled water distribution mains (6"–24"+)
  • Primary and secondary pump loops
  • Heat exchanger tube bundles
  • CRAH/CRAC coil cleaning and commissioning
  • Expansion tanks and air separators
  • Complete facility cooling loop turnover
ASTM A967/A380 Compliant
ASHRAE Guidelines
OEM Specifications
5μm Filtration Standard
Full Documentation Package
ASTM A967/A380 Compliant
ASHRAE Guidelines
OEM Specifications
5μm Filtration Standard
Full Documentation Package
Systems We Commission

Large-Scale Cooling Infrastructure

Complete cleaning, flushing, and passivation for facility-wide data center cooling systems

Industrial chiller system with pipework
❄️

Chiller Systems

Complete commissioning of centrifugal, screw, and absorption chillers from 100 to 2,000+ tons. Evaporator and condenser tube bundle cleaning, refrigerant circuit verification, and chilled water loop flushing.

Capabilities
Tube bundle descaling • Oil removal • High-velocity flush • Glycol charging • Leak testing • Performance verification
Industrial cooling towers
🏗️

Cooling Towers

Basin cleaning, fill media inspection, distribution deck service, and condenser water loop commissioning. Scale and biofilm removal for optimal heat rejection performance.

Capabilities
Basin cleaning • Fill inspection • Biofilm treatment • Distribution pipe flush • Blowdown optimization
Large industrial piping system
🔧

Distribution Piping

High-velocity flushing of chilled and condenser water mains from 6" to 24"+ diameter. Construction debris removal, passivation, and flow verification for new construction and renovation projects.

Capabilities
5-8 ft/sec velocity flush • Staged filtration • Passivation • Pressure testing • Flow balancing
Data center cooling equipment
💨

CRAH/CRAC Units

Coil cleaning and commissioning for Computer Room Air Handlers and Air Conditioners. Chilled water coil flushing, drain pan service, and airflow verification.

Capabilities
Coil flush • Drain service • Control valve testing • Delta-T verification • Commissioning documentation
Industrial heat exchanger
🔄

Heat Exchangers

Plate-and-frame and shell-and-tube heat exchanger cleaning, descaling, and passivation. Isolation loop flushing for economizer and free-cooling systems.

Capabilities
Chemical descaling • Plate cleaning • Gasket inspection • Flow testing • Thermal performance verification
Industrial pump and piping system

Pump Loops & Headers

Primary, secondary, and tertiary pump loop commissioning. Header cleaning, strainer service, and system fill/charge for variable and constant volume systems.

Capabilities
Strainer cleaning • Pump protection • Air removal • System charge • Flow verification
Why It Matters

Construction Debris Destroys Cooling Systems

New data center construction leaves behind weld slag, pipe scale, metal shavings, flux residue, and fabrication oils throughout cooling piping. Without proper commissioning, this debris circulates through your entire cooling infrastructure.

A single piece of weld slag can destroy a $50,000 pump impeller. Contaminated glycol fouls heat exchanger surfaces, reduces thermal transfer efficiency, and accelerates corrosion throughout the system.

CXP Solutions removes ALL construction debris before your cooling systems go online—protecting your investment and ensuring reliable operation from day one.

⚠️
Pump & Impeller Damage
Construction debris destroys pump seals, damages impellers, and causes premature bearing failure requiring emergency replacement.
⚠️
Heat Transfer Degradation
Fouled coils and heat exchangers reduce cooling capacity by 15-30%, forcing systems to work harder and increasing energy costs.
⚠️
Strainer Clogging
Debris accumulation in strainers restricts flow, causing pump cavitation and triggering low-flow alarms across the facility.
Chiller disassembly for cleaning
Chiller tube bundle access
Construction debris captured in filter
Debris captured during flush
Contaminated filter from cooling system
Contaminated vs. clean filter
PROCESS
Our Methodology

Commissioning Process

Systematic approach ensuring clean, protected cooling infrastructure

1

Isolation

System isolation, connection point mapping, and mobile CIP skid setup

2

HV Flush

High-velocity flushing at 5-8 ft/sec with staged filtration down to 5μm

3

Clean

Alkaline degreasing to remove oils, cutting fluids, and organic contamination

4

Passivate

Citric acid passivation per ASTM A967/A380 for corrosion protection

5

Turnover

System charge, leak test, documentation, and client handoff

Complete Process Sequence
Gross Leak Check Clean Neutralize Rinse HV Flush Passivate Neutralize Final Rinse Verify Dry Turnover
What You Receive

Complete Documentation & Turnover

Every project includes comprehensive documentation meeting facility commissioning requirements and equipment warranty specifications. Our turnover packages satisfy even the most demanding hyperscale operators.

We provide the evidence you need to verify system cleanliness, demonstrate compliance, and protect your investment throughout the equipment lifecycle.

  • Cleanliness verification certificates with test data
  • Water quality analysis (conductivity, pH, turbidity)
  • Filter change logs with debris documentation
  • Pressure test reports and leak verification
  • Before/after photographic documentation
  • Chemical usage logs and SDS sheets
  • Passivation verification per ASTM standards
  • System as-left condition summary
📊 Performance Specifications
5-8 ft/sec
Minimum flush velocity for debris removal
5 μm
Final filtration for system protection
<50 μS/cm
Target rinse water conductivity
1.5× MAWP
Hydrostatic test pressure standard
<1 NTU
Final turbidity verification
24hr
Emergency Mobilization Available
💡

What About Smaller Cooling Components?

Our primary focus is large-scale facility infrastructure—chillers, cooling towers, distribution piping, and mechanical room equipment. However, we can accommodate smaller cooling components when they're part of a larger system we're commissioning.

In-field: If smaller components like CDU internal loops or rear-door heat exchangers are connected to the facility piping we're flushing, we can clean them as part of the integrated system.

Shop service: Our new shop (opening January 2025) will offer passivation and cleaning for parts, fittings, and smaller components that can be shipped to us.

For questions about specific components, to discuss your project scope.

Ready to Commission Your Cooling Infrastructure?

CXP Solutions delivers complete cleaning, flushing, and passivation for data center cooling systems across the East Coast. Owner-led execution on every project. Zero safety incidents. 24-hour emergency mobilization available.

View All Services

Serving pharmaceutical, data center, aerospace, and manufacturing facilities throughout the East Coast.

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